OEE Monitoring
Real-Time OEE for Production Excellence
SMARTSense OEE Monitoring brings together Availability, Performance, and Quality data so you can see where you are losing productivity—and how to get it back.
Work & Flow Visibility
Understand what is running, where, and why it is stopped.
- Live work-in-progress tracking
- Bottleneck identification along the line
- Context on changeovers, setups, and microstops
Quality & Yield
Track good vs. nonconforming output in the same view as throughput.
- Good / rework / scrap counts by shift and product
- Quality losses contribution to OEE
- Traceability support for root cause analysis
Downtime & Loss Analysis
Turn downtime events into an actionable improvement roadmap.
- Automatic capture of run / stop states
- Reason codes for major and minor stops
- Loss waterfall by equipment, line, or product
Make improvement work visible and measurable
With shared, real-time OEE information, operations, maintenance, and management teams can align on which problems to solve first and how to measure success.
- Increase throughput: Unlock hidden capacity without major capital investment.
- Stabilize quality: Detect shifts in process capability before they impact customers.
- Standardize reporting: Use one source of truth for OEE across lines and plants.
Designed for continuous improvement
A practical toolset for lean, TPM, and Six Sigma initiatives.
- Dashboards for shop floor, engineers, and leadership
- Historical trends by asset, product, and shift
- Exportable data for deeper analysis in BI tools
- Integration-ready with MES, ERP, and CMMS
Where SMARTSense OEE is used
- High-volume manufacturing: Electronics, automotive, FMCG, and packaging lines.
- Batch & process plants: Food & beverage, chemicals, and specialty materials.
- Assembly operations: Multi-step assembly lines with complex routing.
- Multi-site operations: Compare performance across lines, plants, and regions.
- Continuous improvement teams: Provide structured data for kaizen events and projects.
Ready to elevate your OEE program?
Talk with SMARTSense about your current production challenges and how real-time OEE can support your improvement roadmap.