Machine Monitoring
Energy & Machine Health Insights for Your Factory
SMARTSense Machine Monitoring helps you understand how machines consume energy, generate heat, and impact your sustainability targets—so you can reduce waste and operating cost.
Energy Consumption
Real-time visibility into how each machine uses electricity.
Key metrics
- kWh per machine, line, or cell
- On-peak vs. off-peak consumption
- Energy intensity per unit produced
- Baseline vs. current performance
Temperature & Utilization
Monitor thermal behavior and run profiles to protect assets.
What we track
- Machine temperature trends
- Operating hours and duty cycles
- Idle vs. productive time
- Correlations between load, heat, and energy
Cost & Carbon Analytics
Turn raw energy data into business and sustainability insights.
Insights you get
- Energy cost by shift, product, or area
- CO₂e estimates from electricity usage
- Identification of energy “hot spots”
- Support for ISO 50001 and ESG reporting
Make every kilowatt-hour count
With continuous monitoring at machine level, production and energy teams can work together to improve efficiency without compromising throughput or quality.
- Reduce energy costs: Identify inefficient equipment and poor operating practices.
- Support sustainability goals: Translate energy savings into CO₂e reduction and ESG metrics.
- Improve reliability: Catch abnormal temperature or load patterns before they become failures.
Tailored for your factory
Flexible hardware, software, and analytics designed for real-world plants.
- Custom dashboards for production, energy, and management teams
- Support for brownfield retrofits and new line designs
- Integration with existing data historians and MES/SCADA
- Backed by SMARTSense Industrial Design and software expertise
Where machine energy monitoring delivers value
- Discrete manufacturing: Presses, CNC machines, packaging lines, and assembly cells.
- Process industries: Mixers, extruders, and continuous processing assets.
- Energy-intensive utilities: Compressors, chillers, and central utilities in plants or campuses.
- Energy management programs: Give energy managers granular data to prioritize projects.
- Corporate sustainability: Provide auditable data for ESG reporting and internal targets.
Start your machine energy monitoring journey
Share your current energy challenges with SMARTSense and we’ll help you design a machine-level monitoring strategy that fits your factory.